Felicity slush fund currently:

£1,409.29

Sunday, 2 May 2010

Oil cooler

Needed to clean up the oil cooler. Wasn't going to be able to reach all the rust of course.It started to look good.

But then disaster as I went through some of the metal.
As you can see the hole is clearly visible. With possibly more holes to be uncovered, I'm not sure its worth the time and effort to repair this. At around £65 these aren't cheap.

Charging the battery

Got the original battery that came with the car. Not sure if it will hold much of a charge anymore.
Only one way to find out.
Got an old charger and hooked it up. Will probably need a new battery but its worth a try.

Kurust

So this is what I'm using on the tinware to stop the spread of rust.

No matter how much you try you can never remove all the rust. Unless that is, you want to start cutting bits out and welding in new bits.
A close-up of the finished surface after kurust.

Saturday, 1 May 2010

Tinware rust removal

Some of the tinware that needs cleaning.
A before shot. I used a drill with a wire brush attachment.

The finished piece. Rust removed.
All the tinware ready for Kurust.
I have decided against any rust removal system because of the time and cleaning process involved. The kurust system just involves painting the kurust on which then make the rust inert. It can then be painted on top of.

Sunday, 18 April 2010

Thermostat holder

One last bit to remove from the engine. The thermostat holder. Only one nut and washer involved and both covered in oil so pretty easy.Just need a clean and paint before refitting.

Saturday, 17 April 2010

Gear box with axels

I collected my gearbox/ rear axels from their current resting place. Not going to be taking the gear box apart or removing the axels. Just clean and replace the rear axel boots and any seals.Fortunately I had loosened the 36mm hub nut whilst it was still connected to the car.

Once removed the brake drums just needed a light tapping around the circumference before they were free.
Next the four bolts holding the hub cover and the cover itself.
This left the rest of the brake housing which now just slid off.
I have left the axel hub bearings covered by plastic bags to stop any rusting. Then I transported it all to my house in the boot of my car.

Sunday, 11 April 2010

The first clean...

Today's first job was to remove the oil cooler. This was pretty rusty but the internals (what I could see) looked ok. So just a clean and back on it will go. It looked to me like a non original cooler as the holes looked larger than I expected and the rubber seals where smaller in the block than out. Allowing the fitting of a 10mm oil cooler.
I started to clean the alloy of the engine. Not sure if I want to paint it at this stage. It will soon become covered ion oil again once it hits the road and I don't was to spend my life cleaning! As you can see from this picture the alloy of the engine meets the rusty metal of the cylinders.
The fuel pump next. Just two bolts that where covered in oil held this in place.
The distributer similarly had one nut and this clamp securing it.
The area around where the fuel pump and distributor attached to the engine block was pretty grim. But I suppose its like a pig in shit. Engine in oil/grease.
When I had finished it looked like this.I have taken any pictures of the underside yet but I can assure you it was covered well with dirt and grease.

I must confess, I had a little help.
I bought this extra large toothbrush to help fight the grime and it worked pretty well. The only down side is the 4 AA batteries it takes had almost gone by the end of the day. On the bright side I reckon the little motor won't but up with this work for much longer. So it will be back to the shop for a refund! We'll see.

The slush fund went up again today with 27.17 added.